TECHNOLOGY

Innowaste Machine
The  InnoPellet system 
 processes sludge collected in wastewater plants, landfills, and slaughterhouses by turning it into ISO 21640:2021 solid recovered fuel (SRF) and phosphorus-rich ash. The procedure and equipment are patented in over 30 countries, are EU and EPA compliant, and are TÜV-Rheinland certified.
CAPACITY

3,500 WT / Y

~50,000

Throughput / Unit

Population Equivalent

SIZE

2,500 sq ft

1-, 2-, 4-, 16-unit

Land Demand / Unit

Modular Setup

COST

Cost / Unit

Total Op. Cost / WT

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INVESTMENT

2-5 Y

25 Y

 

CapEx Payback Time

Equipment Lifetime

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SAVINGS

$350,000+

55%

 

Annual Savings / Unit

Carbon Footprint Cut

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PROCESS
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1 – INPUT

The sludge is funneled into the system either by (1) dumping it into the connected storage tank or (2) automatically pulling it in with the integrated screw press.

Predryer Image
2 – PRE-DRYER

The sludge is snaked through the machine via the conveyor system. Heat is used to dry the sludge to 40-50% dry solid content. (The hot air is generated by the pellet-powered heating unit.)

Extruder Image
3 – EXTRUDER

The sludge is formed into pellets. (1 pound of pellets has the same heating capacity as 8 cubic feet of natural gas.)

Dryer Image
4 – DRYER

The sludge is dried again, this time in pellet form, to 85-95% dry solid content. (Again, the hot air is generated by the pellet-powered heating unit.)

Output Image
5 – OUTPUT

60-80% of the ISO 21640:2021 SRF pellets are automatically conveyed to the heating unit, where they are used to generate hot air. The heating unit's byproduct is phosphorus-rich ash, which can be commercialized (e.g., for fertilizer manufacturing). The remaining 20-40% of the pellets are collected and can also be commercialized (or used).

ALTERNATIVES

Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Innowaste
InnoPellet
Solar
Dryer
Belt
Dryer
Electricity Cost$25,000 / Y$25,000 / Y$112,000 / Y
Natural Gas Cost$0 / Y$74,000 / Y$0 / Y
CapEx<$1.9 mio.$2-3 mio.>$2 mio.
Land Demand2,500 sq ft16,000 sq ft~2,500 sq ft
Modular / ExpandableYESYESYES
Throughput~3,500 WT / Y1,500 WT / Y~3,500 WT / Y
Local / On SiteYESYESYES
Self-SustainingYESNONO
Excess SRFYESNOYES
Solar RequiredNOYESNO
Remote MonitoringYESYESYES